Cnc router maintenance and specifications: Difference between revisions

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= GENERAL =
= GENERAL =


* Shapeoko 2 – CNC, a small, light duty but simple to use machine with a 2x2' cutting area.
Specifications for the Phoenix-GS5 and the AXYZ 4008 CNC routers.
 
[[File:Shapeoko 2 – CNC Router.png]]


= REFERENCE =
= REFERENCE =


* Link to YouTube videos - https://www.bing.com/videos/search?q=Shapeoko+2+%e2%80%93+CNC&view=detail&mid=91AB54FF364A496A01E491AB54FF364A496A01E4&FORM=VIRE
* E-stop configuration, https://www.youtube.com/watch?v=hVkNtq4C1F8
 
* Vacuum pump manual, https://usermanual.wiki/m/6172b69756810f1a013746a37ab528c1ca07c989d01f18765ef5a459c483cbe0.pdf
* SheetCAM tutorials - https://arclightcnc.com/sheetcam-tutorials/


= Maintenance =
= Maintenance =
Line 35: Line 32:


* SheetCAM tutorials - https://arclightcnc.com/sheetcam-tutorials/
* SheetCAM tutorials - https://arclightcnc.com/sheetcam-tutorials/
=== AXYZ MDF Cover Replacement ===
The AXYZ vacuum table is covered by 3/4" MDF. In order to cover the full 5'x8' table surface, two sheets of MDF are required. We have designed a hold down system such that the two sheets of MDF are identical to one another and are made using a single CAM operation.
[[File:Mdf cover CAM.ngc|thumb]]


= List of Specifications =
= List of Specifications =


* KL-2200 Spindle: 3 phase, 2220 Watt, 400 hz
== Phoenix CNC Router ==
* KL-2200 Spindle: 3 phase, 2220 Watt (3HP), 400 hz
* [//store.mesanet.com/index.php?route=product/product&product_id=124&search=7i85 MESA-7i85 encoder] with [//store.mesanet.com/index.php?route=product/product&product_id=123&search=7i84 MESA-7i84 daughtercard]
* [//store.mesanet.com/index.php?route=product/product&product_id=124&search=7i85 MESA-7i85 encoder] with [//store.mesanet.com/index.php?route=product/product&product_id=123&search=7i84 MESA-7i84 daughtercard]
* [//www.geckodrive.com/amfile/file/download/file_id/15/product_id/35/ Gecko G320 servo drivers]
* X and Y motors: [//www.google.com/url?sa=t&rct=j&q=&esrc=s&source=web&cd=&ved=2ahUKEwjK5On80cPqAhW8knIEHShaCuYQFjACegQIBxAB&url=https%3A%2F%2Fdocs.rs-online.com%2F3ef3%2F0900766b80211175.pdf&usg=AOvVaw3QwEoog3jLHVgvXjFKsXDp MEI M644] gantry servo motors
* X and Y drivers: Leadshine DCS810
* Z motor: stepper
* Z driver: DM556T
* HY VFD, 240V
* HY VFD, 240V
* [//store.mesanet.com/index.php?route=product/product&product_id=55&search=5i25 Mesa-5i25] superport PCI card
* [//store.mesanet.com/index.php?route=product/product&product_id=55&search=5i25 Mesa-5i25] superport PCI card
* [//www.google.com/url?sa=t&rct=j&q=&esrc=s&source=web&cd=&ved=2ahUKEwjK5On80cPqAhW8knIEHShaCuYQFjACegQIBxAB&url=https%3A%2F%2Fdocs.rs-online.com%2F3ef3%2F0900766b80211175.pdf&usg=AOvVaw3QwEoog3jLHVgvXjFKsXDp MEI M644] gantry servo motors
 
=== Bed Dimensions ===
X-axis: -0.175 to 47.5"
 
Y-axis: -0.25 to 47.5"
 
== AXYZ CNC Router ==
 
=== Perske D68167 Spindle ===
7.7 HP spindle
 
OZ12/EOC12 collets
 
=== PVL 270B Vacuum Pump ===
* 5.3 qt of DICREA 100 oil. Change every 500 hours
 
=== X2C Inverter ===
* manual, https://www.mikrocontroller.net/attachment/223502/vacon-x2c-series-user-s-manual.pdf
 
=== 7i76e MESA controller ===
 
=== Stepper drivers ===
 
There are 4 total stepper drivers. One for the Y-axis, two for the X-axis, and one for the Z-axis.
 
The Y and Z axes are controlled by PACSCI 6410 drivers.
https://www.electromate.com/pub/media/assets/catalog-library/pdfs/kollmorgen/Kollmorgen_6410_6415_Stepper_Drive_Catalog.pdf
 
DIP switch positions, described on pg C-10 of manual.
* Z1: DUUUUDDD
* X1: DUUUUDDD
* X2: DUUUUDDD
* Y1: DUDUUDDD
 
The X axis is controlled by two Gecko GR214V drivers.
https://www.geckodrive.com/gr214v-bulletproof-high-resolution-stepper-drive.html
 
The mismatch exists because one of the X-axis PACSCI drivers died and we replaced it with a more modern driver. These newer Gecko drivers are better in every way, and should eventually replace the remaining PACSCI drivers.
 
=== PST341-3A Stepper Motors ===
X-motors: AXYZ PST341-3A Stepping motor. Voltage 1.45V, 5.0 Amps, 1.8 Deg.
 
=== Z-axis ===
Stepper Motor:
Stepper Driver:
Drive pulley:
Driven Pulley:
Leadscrew:
Linear Bearings: AAD4K, 1622-81x-10, X=4
 
 




                                     '''END OF PROCEDURE'''
                                     '''END OF PROCEDURE'''

Latest revision as of 09:24, 5 January 2026

Shop Area: Woodshop

Tool: CNC Router

Requires in-person training: Yes 

Procedure Number

MT 110-08, Rev. 1

Date

1/26/2021

GENERAL

Specifications for the Phoenix-GS5 and the AXYZ 4008 CNC routers.

REFERENCE

Maintenance

See Links

AXYZ MDF Cover Replacement

The AXYZ vacuum table is covered by 3/4" MDF. In order to cover the full 5'x8' table surface, two sheets of MDF are required. We have designed a hold down system such that the two sheets of MDF are identical to one another and are made using a single CAM operation. File:Mdf cover CAM.ngc

List of Specifications

Phoenix CNC Router

Bed Dimensions

X-axis: -0.175 to 47.5"

Y-axis: -0.25 to 47.5"

AXYZ CNC Router

Perske D68167 Spindle

7.7 HP spindle

OZ12/EOC12 collets

PVL 270B Vacuum Pump

  • 5.3 qt of DICREA 100 oil. Change every 500 hours

X2C Inverter

7i76e MESA controller

Stepper drivers

There are 4 total stepper drivers. One for the Y-axis, two for the X-axis, and one for the Z-axis.

The Y and Z axes are controlled by PACSCI 6410 drivers. https://www.electromate.com/pub/media/assets/catalog-library/pdfs/kollmorgen/Kollmorgen_6410_6415_Stepper_Drive_Catalog.pdf

DIP switch positions, described on pg C-10 of manual.

  • Z1: DUUUUDDD
  • X1: DUUUUDDD
  • X2: DUUUUDDD
  • Y1: DUDUUDDD

The X axis is controlled by two Gecko GR214V drivers. https://www.geckodrive.com/gr214v-bulletproof-high-resolution-stepper-drive.html

The mismatch exists because one of the X-axis PACSCI drivers died and we replaced it with a more modern driver. These newer Gecko drivers are better in every way, and should eventually replace the remaining PACSCI drivers.

PST341-3A Stepper Motors

X-motors: AXYZ PST341-3A Stepping motor. Voltage 1.45V, 5.0 Amps, 1.8 Deg.

Z-axis

Stepper Motor: Stepper Driver: Drive pulley: Driven Pulley: Leadscrew: Linear Bearings: AAD4K, 1622-81x-10, X=4 



                                    END OF PROCEDURE
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